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Double-layer Insulation Chimney
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Double-layer Insulation Chimney

Double-layer Insulation Chimney

Double-layer insulated chimneys are designed with a combination of inner and outer metal structures and intermediate insulation materials, taking into account both emission efficiency and safety performance, and are widely used in industrial and civil fields.

Product introduction

 

The High-Performance Standard: The Double-layer Insulation Chimney
The Double-layer Insulation Chimney from Tengshida is an advanced, factory-built system designed to provide the highest levels of safety and thermal efficiency for modern venting applications. This engineered solution features a stainless steel inner flue, a high-density insulating layer, and a durable outer casing, creating a complete system that is essential for compliance and performance in commercial and industrial settings.

The Critical Advantages of an Insulated System


A Double-layer Insulation Chimney is not just a pipe; it is a high-performance system that delivers a series of tangible benefits crucial for safety and efficiency.

 

Maximum Safety Through Reduced Clearances: The primary purpose of the insulated design is safety. The high-performance insulation layer drastically reduces the temperature of the outer casing, allowing the chimney to be installed safely with minimal clearance to combustible building materials. This is a mandatory requirement for any flue passing through walls, floors, or roof assemblies.

Enhanced Performance and Efficiency: By keeping the flue gas hot, the insulation promotes stronger natural draft and minimizes the formation of corrosive acidic condensate. This results in more efficient appliance operation, reduced soot buildup, and a significantly longer service life for the entire venting system.

 

Enhanced Performance and Efficiency: By keeping the flue gas hot, the insulation promotes stronger natural draft and minimizes the formation of corrosive acidic condensate. This results in more efficient appliance operation, reduced soot buildup, and a significantly longer service life for the entire venting system.

 

Complete System Integrity and Reliability: Our Double-layer Insulation Chimney systems are engineered and fabricated as a complete, integrated package. The inner and outer layers are designed to expand and contract independently, preventing thermal stress, while precision-locking bands ensure a secure, leak-proof seal at every joint.

 

Compliance with Modern Building and Fire Codes: The use of a tested and listed double-wall, insulated chimney system is a fundamental requirement of modern building codes (like NFPA 211) for nearly all commercial and industrial installations. Choosing our system ensures your project will pass inspection and meet all necessary safety standards.

 

Precision Engineering for a Perfect System
Our process is focused on creating a flawless, high-integrity system. We begin by selecting the appropriate inner wall material (typically 316L stainless steel for its superior corrosion resistance) and a high-temperature ceramic fiber or mineral wool insulation. In our 100,000-square-meter facility, these components are assembled into modular sections with meticulous attention to detail, ensuring perfect alignment and seal integrity. The result is a factory-built system that offers a level of quality and performance that site-built chimneys cannot match.

 

 

Product Parameters

 

Product Type

Double-layer Insulated Chimney

Warranty Period

Main structure: 10 years / Insulation layer: 5 years

Structure Type

Double-layer metal walls with intermediate insulation

Installation Method

Hoisting and docking + bracket fixation

Insulation Material

Aluminum silicate fiber wool / Rock wool

Inspection Standard

Air tightness and insulation performance tested before delivery

Temperature Range

Inner layer: withstands 800℃ / Outer layer: ≤80℃

Weight Reduction

30% lighter than traditional chimneys

Material Options

Inner layer: 304 stainless steel / Outer layer: galvanized steel

   

Applications

Boiler rooms, drying equipment, industrial kilns

   

Diameter Range

300mm-2000mm

   

Modular Design

Single section ≤3m

   

Anti-corrosion Treatment

Outer layer: electrostatic spraying / Inner layer: acid pickling and passivation

   

Sealing Performance

Double-layer sealing gaskets

   

 

Application Scenario

 

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Thermal power plant
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Chemical plant
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Steel/metallurgical plant
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Oil refinery
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Cement plant
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Paper mill

 

Production machinery

 

List of processing and manufacturing equipment

No.

Equipment Type

Equipment Name

Brand

Manufacturing Date

Model

Key Metric Value

1

CNC (Plasma) Cutting Machine

Beijing Jiaming Botong Technology Co., Ltd.

2015/10/1

JMG66

Cutting Thickness

6-200mm

2

Laser Cutting Machine

Dezhou Jifeng CNC Equipment Co., Ltd.

2023/8/1

LBC-10025D

Effective Cutting Area

10000mm × 2500mm

3

Edge Milling Machine

Jiangdong Machine Tool Works

May-15

X6132

Length

1320mm

4

Plate Rolling Machine

Nantong Pengwei Machine Tool Co., Ltd.

Dec-18

W11S-NC-40×3000

Plate Rolling Capacity

Thickness: 40mm, Width: 3000mm

5

Press Brake

Nantong Donghai Machine Tool Mfg. Co., Ltd.

Sep-16

1223

Tonnage

2000 tons

6

CNC Section Steel Production Line

Shandong Fin CNC Machinery Co., Ltd.

Mar-15

BL2020

Angle Steel Specification

63×63×4~200×200×20mm

 

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Company Introduction

 

Tengshida (Hebei) Environmental Engineering Co., Ltd. operates a specialized manufacturing facility in Hengshui, Hebei, dedicated to producing high-performance industrial environmental equipment. Established in 2015, our expansive 100,000-square-meter site serves as the production base for our core products, including self-supporting, tower, and stainless steel chimneys. With a registered capital of 100 million RMB and a highly skilled workforce, we have the capacity and technical foundation to manage large-scale industrial projects from fabrication to completion, ensuring every product meets our strict quality standards.

 

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Why choose Tenshida

 

Tenshida, as a leading technology company in the chimney industry, has professional technical strength and after-sales service, focusing on providing customers with system solutions in the chimney field; the company regards quality as life, implements a high-standard quality management system, and provides customers with high-quality products and services; Tenshida's products are used in chemical plants, incineration plants, oil refineries and other products every year. The performance and technical strength of Tenshida's products are constantly verified and praised.

● Products: full-environment product system, one-stop product system supply, passed safety appraisal.

● Technology: Technical research provides more scientific solutions for reinforcement projects and comprehensively guarantees structural safety.

● Application: Tenshida's products are used in a large number of structural projects every year, with a variety of cases.

● Credit: National high-tech enterprise, successfully applied for more than 17 special cases, ISO9001 quality management system certification.

● Certificates such as environmental protection enterprises in the province, honest enterprises, and excellent enterprises in the city.

 

Frequently Asked Questions (FAQ)

 

1. When is a Double-layer Insulation Chimney required?
It is required by code in almost all situations where the chimney passes through occupied spaces or near any combustible materials. This includes passing through walls, ceilings, and enclosed attic or roof spaces. It is the standard for safe, compliant venting in commercial buildings, industrial facilities, and multi-story residential properties.

 

2. What type of insulation is used in your chimneys?
We use high-density, high-temperature insulation specifically designed for chimney systems. This is typically a ceramic fiber or mineral wool blanket that is non-combustible and can withstand continuous operating temperatures of 1000°F (540°C) or higher, depending on the system's rating.

 

3. Does this type of chimney require a separate support structure?
The support requirements depend on the chimney's size, height, and location. Smaller systems can often be supported directly by the appliance or with simple wall brackets. Taller, freestanding industrial systems will require an engineered support structure, which we can also design and fabricate as part of a complete package.
 

You can contact us in the following ways:

WhatsApp:product-144-149

Mail:steelchimney.tengshida@gmail.com

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